MTS Systems Logo Contact Us
  • Industries
    • Automotive
      • Passenger Cars & Light Trucks
      • Driver Assisted & Autonomous Vehicles
      • Electric & New Energy Vehicles
      • Heavy Trucks & Commercial Vehicles
      • Off-Highway Vehicles (OHV)
      • Racing & Motorsports
      • Recreational Vehicles
      • Motorcycles
      Automotive

      Automotive

      320 kph

      flat-belt roadway enables precise replication of motorsports cornering maneuvers

      Read the Case Study
    • Materials
      • Metals
      • Composites
      • Plastics
      • Rubber & Elastomers
      • Adhesives
      • Concrete & Rock
      • Ceramics & Glass
      • Textiles
      • Wood
      • Paper Products
      • Universities
      Materials

      Materials

      1500 degree Celsius

      solutions for testing high-temperature alloys, composites, ceramics and polymers

      Read the Article
    • Aerospace
      • Fixed Wing Aircraft
      • Helicopters & Rotary Wing Aircraft
      • UAM (Urban Air Mobility)
      • Delivery Drones
      • Supersonic Aircraft
      • Space Structures
      Aerospace

      Aerospace

      20% increase

      in testing speeds using state-of-the-art cross-coupling compensation technology

      Read the Article
    • Biomedical
      • Orthopedic
      • Medical Devices
      • Dental
      • Hospitals & Universities
      Biomedical

      Biomedical

      1 in 1,000 children

      will need corrective scoliosis surgery

      Read the Case Study
    • Civil Engineering
      • Multi-Hazard Engineering
      • Seismic Engineering
      • Structural Engineering
      Civil Engineering

      Civil Engineering

      1.32 million pound

      force capacity enables the testing of very large specimens all the way to failure

      Read the Case Study
    • Rock Geomechanics
      • Fossil Fuels
      • Geothermal Energy
      • Mining
      • Construction
      • Carbon Sequestration
      • Research
      Rock Geomechanics

      Rock & Geomechanics

      3x stronger

      concrete materials make it possible to carry higher loads

      Read the Case Study
    • Energy
      • Wind Energy
      • Oil & Gas
      Energy

      Energy

      56 MNm

      overturning moment capacity enables testing of the largest wind turbine drivetrains

      Read the Article
    • Rail
      • Commuter Trains
      • Freight Trains
      • High-Speed Trains
      Rail

      Rail

      550 kph

      test system enables lab-based studies of high-speed rail operating environments

      Read the Article
  • Applications
    • Materials Applications
    • Test Type
      • Tension
      • Compression
      • Fatigue & Fracture
      • Flexure & Bend
      • Shear, Peel & Tear
      • Torsion
      • Non-Contacting Strain Measurement
      • High Temperature
      • Bi-Axial & Multi-Axial
      • High Rate
      • Dynamic Mechanical Analysis

      Material Applications by Material

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Test Standard
      • ASTM Test Standards
      • ISO Test Standards
      • EN Test Standards

      Material Applications by Material

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Materials
      • Metals
      • Composites
      • Plastics
      • Rubber & Elastomers
      • Adhesives
      • Fasteners & Welds
      • Concrete & Rock
      • Ceramics & Glass
      • Wood & Paper Products
      • Additive Manufacturing

      Material Applications by Material

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Automotive Applications
      • Full Vehicle
      • Axle & Suspension
      • Steering System
      • Drivetrain
      • Dampers
      • Elastomeric Mounts & Bushings
      • Tires
      • Exhaust System
      • Body Mounted Components
      • Cooling System Components
      • Transportation & Packaging
      • Motorcycle
      • Farm, Construction, Off-Highway Vehicles (OHV)

      Automotive

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Aerospace Applications
      • Complete Full-Scale Structures
      • Sub-Assemblies
      • Sub-Systems
      • Flight Control Systems
      • Airframe Components
      • Rotary-Wing Components
      • Gas Turbine Component Fatigue

      Aerospace

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Biomedical Applications
      • Orthopedic
      • Biomechanic
      • Medical Device
      • Biomaterial

      Biomedical

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Civil Engineering Applications
      • Civil Structures
      • Structural Sub-Assemblies & Components
      • Non-Structural Systems
      • Oil Rig Stay Cables
      • Construction Materials

      Civil Engineering

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Energy Applications
      • Wind Turbine Testing
      • Oil & Gas Pipeline

      Energy

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Rock Geomechanics Applications
      • Fossil Fuels
      • Geothermal
      • Nuclear Waste Storage

      Rock Geomechanics

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Rail Applications
      • Rail Car Suspension Components
      • Rail Car Coupler
      • Rail Car Wheels & Rail
      • Rail Car Axles
      • Rail Car Bogies
      • Complete Rail Cars
      • Rail Car Pantographs
      • Railway Track & Road Bed
      • Catenary & Trolley Wire

      Rail

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

  • Products
    • Automotive Systems
      • Full Vehicle Test Systems
      • Subsystem & Component Test Systems
      • Tire Test Systems
      • Damper Test Systems
      • Elastomer Test Systems
      • Hybrid Simulation Solutions
      • Modular Components

      Automotive

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Materials Test Systems
      • Static Materials Test Systems
      • Dynamic Materials Test Systems
      • Extensometers
      • Grips
      • Fixtures & Platens
      • Furnaces, Chambers & Fluid Baths
      • High Temp Subsystems & TMF
      • Load Cells / Force Transducers

      Materials

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Aerospace Systems
      • Turnkey Control & Data Acquisition
      • Turnkey Hydromechanical Power Distribution
      • Test Article Safety Solutions
      • Series 261 Structural Pressure Test Controller
      • High Force Test Systems
      • Modular Components
      • FlexDAC Data Acquisition Systems

      Aerospace

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Biomedical Systems
      • Orthopedic Test Systems
      • Biomechanic Test Systems
      • Medical Device Test Systems
      • Biomaterial Test Systems

      Biomedical

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Civil Engineering Systems
      • Seismic Simulators & Shake Tables
      • Multi-Axial Subassemblage Structural Test Systems
      • Hybrid Simulation Solutions
      • Seismic Isolation Bearing Test Systems
      • High-Force Test Systems
      • Modular Components
      • STEX Pro Software

      Civil Engineering

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Energy Systems
      • Wind Turbine Blade Fatigue Test Systems
      • Wind Turbine Blade Static Test Systems
      • Wind Turbine Blade Rain Erosion Test System
      • Wind Turbine Bearing & Drivetrain Test Systems
      • Oil & Gas Pipe / Coupling Test Systems
      • High-Force Test Systems
      • Modular Components

      Energy

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Rock & Geomechanics Systems
      • Rock Mechanics Test Systems
      • Polyaxial Rock Test System

      Rock Geomechanics

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Rail Systems
      • Air Spring Test System
      • Railway Damper Test System
      • Rolling Contact Fatigue (RCF) System
      • 4-28 Channel Bogie Frame Test System
      • Bogie Vibration & Characterization System
      • Pantograph Wear & Performance System
      • High-Force Test Systems
      • Damper Durability Test Systems
      • Elastomer Test Systems
      • Modular Components

      Rail

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Test System Components
      • Actuators & Servo-Valves
      • SilentFlo™ Hydraulic Power Units
      • 295 Hydraulic Service Manifolds
      • Stands & Frames
      • Load Bearing Components
      • FlexTest® Controllers
      • FlexDAC Data Acquisition
      • SWIFT® Evo Wheel Force Transducers

      Test System Components

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

    • Software & Monitoring
      • RPC® Connect Software
      • TestSuite™ Software
      • AeroPro™ Software
      • STEX™ Pro Software
      • Elastomer Testing Software
      • Damper Testing Software
      • MultiPurpose TestWare® (MPT)
      • First Road Interact Software
      • Multi-Pump Control Manager
      • Equipment Monitoring

      Software & Monitoring

      Solution Finder

      Search by Test Material, Test Type, or Test Standard to find relevant products fast.

  • Services
    • Services
      • Calibrations & Metrology
      • Consulting & Engineering Services
      • Equipment Monitoring
      • Routine Maintenance & Fluid Care
      • Repairs & Remanufacture
      • Relocation Services

      Services & Support

    • Plans
      • Software Support Plans
      • Technical Support Plans
      • Service Plans
      • Extended Warranty

      Services & Support

    • Training

      Training Courses

    • Parts

      Parts

    • Support

      myMTS Portal

  • Company
    • Our Company
      • About MTS
      • Global Presence
      • History

      Our Company

    • Careers

      Careers

    • Sustainability

      Sustainability

    • Suppliers
      • Supplier Home
      • Products & Services

      Suppliers

  • Solution Finder
  • Contact Us
  • R&D Test Systems
  • E2M Technologies
  • myMTS Portal
  • Global Sites
  • Search
Home > Uptime Improved with MTS Echo Health Monitoring

Research Lab Improves Test System Uptime with MTS Echo Health Monitoring

rolling road
Rolling Road System monitored with MTS Echo Health Monitoring
The Research Institute of Automotive Engineering and Vehicle Engines in Stuttgart, Germany (Forschungsinstitut für Kraftfahrwesen und Fahrzeugmotoren Stuttgart, or FKFS) is an independent research and development lab serving the global automotive industry. FKFS offers highly specialized testing systems, including FKFS first™, or “fully interchangeable road simulation technology,” a modular, three- and five-belt rolling road test system in a wind tunnel.

This extremely complex test system involves more than 100 channels and is highly sought after by vehicle manufacturers. Pressure to maintain high uptime is intense. However, the complexity of the system makes it very difficult to reach various components, whether to perform regular maintenance or address potential issues.

These factors made the system an ideal candidate for MTS Echo Health Monitoring, a real-time, remote monitoring solution that can be accessed anywhere by any web-enabled device. These capabilities convinced decision-makers at the lab to install MTS Echo on the FKFS first system.

With the patent-pending MTS Echo solution, FKFS lab personnel can check the health of the entire system at a glance through a clean, intuitive visual interface. The most important metric for FKFS is the temperature of each bearing, which must stay within a well-defined range or risk damaging the system. Since installing MTS Echo Health Monitoring, the lab has run the FKFS first system for approximately 2,000 hours and experienced no problems with the bearings.

The lab also uses MTS Echo Health Monitoring to keep track of oil pressure and quality and many other aspects of the hydraulic distribution system. This visibility to system parameters allows them to balance maintenance needs with customer test schedules more effectively. MTS Echo software also lets test operators set alerts for specific situations. In one instance, an alert about rising oil temperatures helped the test engineers detect, diagnose and resolve a problem with the cooling water before the test system—or the test article—was damaged.

Contact MTS today to learn how MTS Echo Health Monitoring can bring the advantages of real-time, remote monitoring to your testing program.

routine maintenance

Learn more about how MTS Routine Maintenance can increase uptime.

Routine Maintenance
Also of Interest:
  • Wind Turbine Test Applications >
  • Aerospace >
  • Additive Manufacturing Test Applications >
Stay Connected
  • INDUSTRIES
  • Automotive
  • Materials
  • Aerospace
  • Biomedical
  • Civil Engineering
  • Rock Geomechanics
  • Energy
  • Rail
  • SALES & SUPPORT
  • Sales Offices
  • Services
  • Training
  • Parts
  • Customer Portal
  • SUPPLIERS
  • Terms & Conditions
  • Products & Services
  • Expectations
  • Workmanship Standards
  • Packaging & Labeling
  • Routing Guide
  • COMPANY
  • About
  • News
  • Careers
  • Culture
  • Sustainability
  • History
  • SOLUTIONS
  • Applications
  • Test Standards
  • Products
  • RESOURCES
  • Learning Center
  • Solution Finder
  • Quality
  • Product Safety
  • Patents
  • CONTACT US
  • SUPPORT: 952-937-4000
  • Online Request
  • Request A Quote
  • Sales Offices
  • BUSINESSES
  • MTS Systems
  • E2M Technologies
  • R&D Test Systems
  • MTS SANS China
    • © MTS Systems. All Rights Reserved
    • 952.937.4000
    • Privacy Policy
    • Terms Of Use
    • Terms & Conditions
    • Sales Offices
    • Cookie Preferences
We use necessary cookies to make our site work. We'd also like to set up optional analytics cookies to help us improve it. We won't set optional cookies unless you enable them.
Decline Accept
We use necessary cookies to make our site work. We'd also like to set up optional analytics cookies to help us improve it. We won't set optional cookies unless you enable them.
Decline Accept